MAADI Launches MakeABridge® Production

June 15, 2015

Interior view of MAADI Group’s Boucherville facility with aluminum workers handling MakeABridge® extrusions during modular bridge production.

Behind the Scenes at MAADI Group’s Boucherville Facility

MAADI Group, the Engineering Design/Build firm, is launching full-scale production of its premier product, MakeABridge®, the modular weld-free aluminum pedestrian bridge system of quick-shipment bridge units at its new manufacturing operations in Boucherville, Québec, Canada.

Streamlining Aluminum Bridge Production for Global Delivery

June 15, 2015—Boucherville, Québec, CANADA – The facility houses automated production equipment and a quality testing lab for the lightweight aluminum MakeABridge® system, designed for fast delivery anywhere in the world, even to remote-access job sites. MAADI Group offers full technical support and in-house manufacturing and production, pre-assembly, packing and shipping of MAB bridges, 8 to 12 times faster than conventional welded footbridge structures.

Yellow powder-coated MakeABridge® modular aluminum bridge deployed across stream after flood destroyed original crossing
The yellow powder-coated MakeABridge modular pedestrian bridge is deployed as an emergency crossing over a stream where flooding destroyed the original bridge. Designed for rapid assembly and transport, this weld-free aluminum bridge offers a durable and quick solution for critical infrastructure needs.

Custom Bridge Options for Diverse Applications

A key strength of the MakeABridge system is its modular design and customizable options. Because of their advanced automated production equipment and efficient workflows, MAADI can accommodate a wide range of design specifications. Whether the customer requires different span lengths, decking materials, finishes, or guardrail configurations, they are able to implement these options seamlessly without compromising production speed or quality. This flexibility is particularly valuable for projects that demand unique solutions or fast turnaround times. Their goal is to deliver tailored pedestrian bridge modules that meet or exceed client expectations while offering exceptional value.

Customizable options for the versatile, modular footbridge units include:

  • Bridge end configurations

  • Guardrails (various styles and materials)

  • Floor decking materials, including hardwood or non-slip aluminum

  • Finishes:

    • Mill finish

    • Clear anodized

    • Architectural powder coat options

  • Versatile structural connection systems (designed for fast installation and strength)

  • Other customization options available upon request

Available dimensions:

  • Span lengths:

    • From 3.0 to 18.0 meters (10′ to 60′)

  • Clear widths:

    • From 1.0 to 1.8 meters (3′ to 6′)

Fast, Flexible, and Fully Weld-Free

Aluminum tripod node from MAADI Group’s MakeABridge® system showing tapered struts, composite sleeves, and conical sockets for fast modular bridge assembly
Tripod node from the MakeABridge® system by MAADI Group, connecting aluminum struts with composite sleeves and conical sockets. This patented modular joint design ensures high rigidity while allowing fast, tool-free assembly and disassembly—ideal for mobile, transportable bridge structures.

The MakeABridge “Meccano®-style” modular bridge system can be mobile and temporary or permanent, according to the desired application. MAADI Group is ISO 9001:2008 accredited and certified to the highest quality standards, and all MAB extruded and cast aluminum components are fabricated by confident partners and processed in-house. The MakeABridge units provide sustainable pedestrian bridge infrastructure, quick-shipped in pallets on standard-size trailers for ground transport, or to be packed into shipping containers for shipment overseas and installed in just hours by a few workers, without specialized labor or equipment.

Bridging the Gap Across Industries

MakeABridge is used on golf courses and recreational trails, campuses, office complexes, factory and plant floors, and may be cantilevered onto existing roadway bridges for dedicated walking/biking lanes. Mass-production at the Boucherville facility will yield MakeABridge structures with a dead load capacity of 44 to 73 kg/m2 (9 to 15 pounds per square foot) that accommodate up to 1.5-metric-ton vehicles (i.e., golf carts, ATVs, snowmobiles), with a deflection between L/500 and L/240.

Two MakeABridge® modular weld-free aluminum pedestrian bridges installed in an industrial setting, demonstrating versatile applications for commercial and industrial infrastructure.
Two MakeABridge® modular weld-free aluminum pedestrian bridges installed within an industrial facility, showcasing their adaptability for commercial, industrial, and institutional applications. These lightweight, corrosion-resistant bridges provide efficient pedestrian access in challenging environments without the need for welding or heavy equipment.

Quality, Speed, and Engineering Excellence

“We are set for full-scale in-house production of MakeABridge pedestrian bridge modules to meet the needs of the new commercial, civil, industrial, and recreational construction and renovation industries,” said Alex de la Chevrotière, P.Eng., President of MAADI Group. “By bringing production fully in-house, we ensure absolute control over every step of the manufacturing process. This approach enables us to maintain the highest quality standards and rigorously adhere to industry codes and certifications. The MakeABridge system benefits from the exceptional material properties of aluminum, which provides excellent strength-to-weight ratio, corrosion resistance, and sustainability advantages over traditional steel bridges. These inherent benefits translate directly into lower lifecycle costs for our clients due to minimal maintenance requirements and superior durability, even in harsh environments.”

Supervised by Engineers from Start to Finish

The MakeABridge production facility spans 6,000 square feet of industrial manufacturing space, equipped with state-of-the-art automated machinery and quality control labs. The entire manufacturing operation is closely supervised by MAADI Group’s dedicated engineering team to ensure every component meets exacting standards. Registered Professional Engineers from MAADI Group oversee production on the floor daily, from raw material inspection to final assembly readiness. This hands-on supervision guarantees that quality assurance protocols are strictly followed and that any potential issues are identified and corrected promptly.

With engineering oversight integrated throughout the process, the MAB modules are manufactured to be structurally sound, safe, and fully compliant with all applicable codes and regulations. The facility also incorporates a comprehensive quality testing program, including dimensional checks, material testing, and load simulations, to certify that every bridge module performs reliably in real-world conditions. This commitment to quality at every stage distinguishes MakeABridge as a premium solution in the modular pedestrian bridge market.

Learn more about MakeABridge

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